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9.除塵系統(tǒng)
過(guò)濾元件濾筒采用折疊的形式布置濾料,過(guò)濾面積與其所占體積之比是傳統(tǒng)濾袋的30-40倍,達(dá)到300m2/m3。使用濾筒可以使除塵器結(jié)構(gòu)更加緊湊,大大減少除塵器的占地面積和空間。
?節(jié)能性好,濾料使用壽命長(zhǎng)
傳統(tǒng)袋式除塵器為了減少除塵器的體積,往往選用較高的過(guò)濾風(fēng)速,其結(jié)果是系統(tǒng)阻力大大增加,濾料在高速氣流的沖刷下壽命縮短,往往一年半載就需要更換濾袋。
濾筒式除塵器因其濾料布置密度大,較小體積里可以有很大的過(guò)濾面積,因而可以降低過(guò)濾速度,減少系統(tǒng)阻力,降低運(yùn)行費(fèi)用,節(jié)約能源。低過(guò)濾速度也減少了氣流對(duì)濾料的破壞性沖刷,延長(zhǎng)了濾筒壽命。
?使用方便,維護(hù)工作量小
整體式濾筒比柔軟的傳統(tǒng)濾袋具有更好的固定方式,便于運(yùn)輸、安裝與檢修,一人即可方便地拆裝,極大地減少維修工作量。
?濾筒再生性能好
采用脈沖、震動(dòng)或逆氣流清灰,都可輕易地使濾筒再生,清灰效果好。濾筒過(guò)濾除塵技術(shù)是袋式除塵的換代產(chǎn)品,是二十一世紀(jì)的過(guò)濾技術(shù)。
10.電氣控制
電氣控制系統(tǒng)采用可編程序控制器(plc)為核心實(shí)現(xiàn)對(duì)全機(jī)的控制,具有自動(dòng)化程度高,可靠性高及維修方便等優(yōu)點(diǎn),主電路由小型斷路器和熱繼電器實(shí)現(xiàn)對(duì)各電機(jī)的短路、缺相、過(guò)載保護(hù)。
電氣控制系統(tǒng)設(shè)有多處急停開(kāi)關(guān),方便緊急關(guān)機(jī),防止事故擴(kuò)大。
?工作原理簡(jiǎn)述:
系統(tǒng)由主電路及控制電路組成。
主電路完成電機(jī)的控制和保護(hù),由小型斷路器、接觸器、熱繼電器、電流表等組成。
控制電路由以plc為核心的硬件電路和控制程序(軟件)構(gòu)成。設(shè)備所需要的動(dòng)作過(guò)程、互鎖和聯(lián)鎖關(guān)系、故障判斷與處理等都由程序?qū)崿F(xiàn)。
程序采用模塊化設(shè)計(jì),由初始化模塊、手動(dòng)操作模塊、自動(dòng)操作模塊、故障處理模塊、輸出模塊等組成。
9. dust catching system
?the filter component, filter cartridge, collocates the filtermaterial in a folding way, in which the rate of the filtering areato its size is 30-40 times that of traditional filtering bag,amounting to 300m2/m3. the use of filter cartridge makes the dustcatcher more compact in structure, greatly reducing the area andspace that the dust catcher occupies.
?energy-saving and long work life of the filter material
in order to reduce the size, traditional bag type dust catcherusually use high filtering wind speed; as a result, resistanceincreased greatly to the system and the filter material has a shortwork life with the strong wind flow and needs changing in one orhalf a year.
due to the high density of the layout of the filter material, whichmakes it possible to have large filter area within a small range,filter cartridge type dust catcher can lower the filtering speed,reduce resistance to the system, lower cost and save energy. thelow filtering speed also reduces damageable washing of air currentto the filter material and therefore prolongs the work life of thefilter cartridge.
?easy operating and less work load
compared with traditional filter bag, integrated type filtercartridge can be well fixed and easy to be moved, installed andrepaired. one worker can easily remove and install it, greatlyreducing the workload.
?good regeneration performance
regeneration is easily done by impulse, vibration or reversed aircurrent with good dust removing result. it is the replacing productof bag type dust catcher and represents filtering technology of the21st century.
10. electric control
electric control system controls the whole machine with aprogrammable logic controller (plc) as its core. this system ishighly automated, more reliable and easy to repair. the maincircuit protects the short circuit, phase-failure or overloading ofall electric engines through small circuit breakers and thermorelays.
a number of emergency stop switches are installed in the electriccontrol system, facilitating the turning off of the engines andkeeping the accidents under control.
the description of the working principles:
the system comprises the main circuit and control circuit.
the main circuit controls and protects the electric engines, whichconsists of small circuit breakers, contactors, thermo relays andammeters.
the main circuit comprises the hardware circuit with plc as itscore and control program (software). the acting process,interlocking relation and breakdown judgment and processing neededby the e are realized through the program.
the program, which adopts the design of modularization, consists ofinitialization module, manually operated module, automaticallyoperated module, breakdown processing module and outputmodule.

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