應(yīng)用焊接機(jī)器人的意義

The significance of applying the welding robot

焊接機(jī)器人之所以能夠占據(jù)整個(gè)工業(yè)機(jī)器人總量的40%以上，與焊接這個(gè)特殊的行業(yè)有關(guān)，焊接作為工業(yè)“裁縫”，是工業(yè)生產(chǎn)中非常重要的加工手段，同時(shí)由于焊接煙塵、弧光、金屬飛濺的存在，焊接的工作環(huán)境又非常惡劣，焊接質(zhì)量的好壞對(duì)產(chǎn)品質(zhì)量起決定性的影響。歸納起來采用焊接機(jī)器人有下列主要意義：

Welding robot can occupy more than 40% of the total industrialrobot. It is related to the special welding industry. Welding is anindustrial "tailor". It is a very important processing means inindustrial production. At the same time, the welding workenvironment is very bad because of the existence of welding smoke,arc and metal spatter. The of welding plays a decisive rolein the of products. To sum up, welding robot has thefollowing main significance:

（1）穩(wěn)定和提高焊接質(zhì)量,保證其均一性。焊接參數(shù)如焊接電流、電壓、焊接速度及焊接干伸長度等對(duì)焊接結(jié)果起決定作用。采用機(jī)器人焊接時(shí)對(duì)于每條焊縫的焊接參數(shù)都是恒定的，焊縫質(zhì)量受人的因素影響較小,降低了對(duì)工人操作技術(shù)的要求，因此焊接質(zhì)量是穩(wěn)定的。而人工焊接時(shí)，焊接速度、干伸長等都是變化的，因此很難做到質(zhì)量的均一性。

(1) to stabilize and improve welding and ensure itsuniformity. Welding parameters such as welding current, voltage,welding speed and welding dry extension length have a decisiveeffect on welding results. The welding parameters of each weld areconstant when the robot is welded, and the of the weld isless influenced by the factors of human being. The welding is stable, so the re for the operation of the workers arereduced. In manual welding, welding speed, dry elongation and so onare all changing, so it is difficult to achieve uniformity of.

（2）改善了工人的勞動(dòng)條件。采用機(jī)器人焊接工人只是用來裝卸工件，遠(yuǎn)離了焊接弧光、煙霧和飛濺等，對(duì)于點(diǎn)焊來說工人不再搬運(yùn)笨重的手工焊鉗，使工人從大強(qiáng)度的體力勞動(dòng)中解脫出來。

(2) the workers' working conditions have been improved. Robotwelders are used only to load and unload the workpiece, away fromwelding arc, smoke and splash. For spot welding workers no longercarry heavy manual welding pliers, so that workers are free fromheavy manual labor.

（3）提高勞動(dòng)生產(chǎn)率。機(jī)器人沒有疲勞，一天可24小時(shí)連續(xù)生產(chǎn)，另外隨著高速高效焊接技術(shù)的應(yīng)用，使用機(jī)器人焊接，效率提高的更加明顯。

(3) improve labor productivity. The robot has no fatigue and canproduce 24 hours a day continuously. In addition, with theapplication of high speed and efficient welding technology, theefficiency of welding is more obvious with the use of robotwelding.

（4）產(chǎn)品周期明確，容易控制產(chǎn)品產(chǎn)量。機(jī)器人的生產(chǎn)節(jié)拍是固定的，因此安排生產(chǎn)計(jì)劃非常明確。

(4) product cycle is clear and easy to control product output.The production rhythm of robots is fixed, so the production plan isvery clear.

合理的變位機(jī)位置、焊接機(jī)器人焊槍姿態(tài)、焊槍相對(duì)接頭的位置。工件在變位機(jī)上固定之后，若焊縫不是理想的位置與角度，就要求編程時(shí)不斷調(diào)整變位機(jī)，使得焊接的焊縫按照焊接順序逐次達(dá)到水平位置，同時(shí)，合理地確定焊槍相對(duì)接頭的位置、角度與焊絲伸出長度。

Reasonable position of the position changing machine, weldingtorch gesture of welding robot and position of relative position ofwelding torch. If the workpiece is fixed on the variable positionmachine, if the weld is not the ideal position and angle, it isrequired to adjust the position machine constantly whenprogramming, so that the weld seam will reach the horizontalposition in accordance with the welding se At the same time,the position and angle of the welding gun relative to the weldingwire and the length of the welding wire are determined.

泰安揚(yáng)帆數(shù)控科技有限公司（）主要產(chǎn)品有焊接自動(dòng)化成套裝備、數(shù)控切割機(jī)、工業(yè)焊接機(jī)器人和數(shù)字化逆變焊接電源、焊縫跟蹤系統(tǒng)及焊接擺動(dòng)器等，是一家綜合技術(shù)實(shí)力領(lǐng)先的自動(dòng)化、智能化焊接成套裝備的供應(yīng)商。產(chǎn)品廣泛應(yīng)用于國內(nèi)外機(jī)械制造、化工、汽車配件制造、農(nóng)用機(jī)械、建筑、金屬波紋管、太陽能熱水器、電熱水器、不銹鋼制品等多個(gè)領(lǐng)域，在全國各個(gè)地區(qū)，產(chǎn)品質(zhì)量和性能都受到了用戶的。 

 泰安揚(yáng)帆數(shù)控科技有限公司將秉承“以質(zhì)量求生存，以管理求效益，以科技求發(fā)展”的文化理念，繼往開來，努力拼搏，奮發(fā)向上，創(chuàng)造民族自動(dòng)化焊接！

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